Energy Absorbing

energy absorbing Tube O-EA

Our patented O-EA™ tube is uniquely capable of satisfying space constraints while fully meeting regulatory requirements. We provide vehicle occupants with protection during front-impact and side-impact collisions. Current applications include a pedestrian guard and a bumper guard, with countermeasures placed in: roof liners, side rails, pillar trims, knee bolsters, door panels, bumper rails, and bumper fascia.
  • Easy to install
  • Cost effective
  • Recyclable materials
  • Performs superbly in tight spaces
  • Absorbs energy throughout deformation
  • Adds negligible weight
  • Flexibly configured
  • Withstands -40 to 110°c
  • Surpasses HIC requirements
  • Exceeds OEM flammability
  • Exceeds fogging requirements

energy absorbing tube applications

click to download our presentation
O-EA Presentation (pdf)

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This LS DYNA simulation shows the dynamic response of a 19x19 mm cross section O-Flex energy absorber impacted by a 10 lbm spherical ball at a speed of 5 mph. The O-Flex energy absorber is mounted to an infinitely rigid background plate. The acceleration vs. time “green” curve is a near perfect “square wave” with low peak acceleration absorbing 100% of the FMVSS 201U head impact energy. This LS_DYNA  simulation  shows the dynamic response of two 70x45 mm cross section O-Flex energy absorbers impacted by a 13.3 KG pedestrian lower leg form at 40 KPH when mounted to a typical front bumper beam. The bumper system absorbed 100% of the impact energy with peak acceleration well below the 150G upper test limit This LS_DYNA  simulation shows  a 10 lbm FMVSS 201U head form impacting O-Flex 3101 energy absorber at 40 KPH demonstrating a near perfect square response at both high and lower impact velocities confirming test correlations. This LS_DYNA  simulation shows the FMVSS 201U free motion head form in vehicle test. The head form is shown impacting a sport car A-pillar with six O-Flex axial mounted energy absorbers. The six O-Flex energy absorbers are mounted between the inner plastic cover and outer body sheet metal background. This design approach replaces all trim cover “plastic injection molded dog house” attachments with a net system cost savings

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